Factory Automation
Robotics
PLC Programming Example – Palletizer Drum Instructions
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Oct 14, 2022
We will now look at another way of programming our palletizer using the PLC. How many ways can you program the PLC for the same function? The answer is a lot of different ways. You can have ten different programmers working on the same program and get ten different automatic control PLC programs. Sure they may have similarities but, they are all unique in their code within the PLC. As a system integrator, you will see many different ways of programming the PLC. We will now look at reprogramming our palletizer example using drum instructions. (Sequencer)
Last time we applied the five steps to PLC program development to a palletizer example. We will review our steps and then change our programming code to incorporate the drum instructions. Like our original example, we will allow the operator to change the layers of boxes you want on each skid. We will also add in this example a manual operation sequence to cycle through each of the steps for troubleshooting the program. We will apply the five steps to PLC program development to a palletizer example. Our example will allow you to determine how many layers of boxes you want on each skid. The example will use a BRX PLC communicating to Factory IO (3D Software Simulator). Developing the PLC program is a process that can be clearly defined. In our series on the five steps to PLC program development, we have done some similar practical examples.
Here is a review of the steps:
1.Define the task
2.Define the inputs and outputs
3.Develop a logical sequence of operation
4.Develop the PLC program
5.Test the program
More information can be obtained at our website including all of the links and downloads mentioned in the video.
https://accautomation.ca/plc-programming-example-palletizer-drum-instructions
PLC Programming Example – Palletizer Testing - Video
https://youtu.be/TFciLG_llf8
Previous PLC Programming Examples using the Five Steps to PLC Program Development:
Five Steps to PLC Program Development - Press
http://accautomation.ca/five-steps-to-plc-program-development/
Press Video
https://www.youtube.com/watch?v=ceCQQdVgiEY
Process Mixer
https://accautomation.ca/plc-programming-example-process-mixer/
Process Mixer Video
https://www.youtube.com/watch?v=edrdAUUrKaA
Process Mixer Test Simulation
https://www.youtube.com/watch?v=vJpGJQ8MwCk
Shift Register Conveyor Reject
https://accautomation.ca/plc-programming-example-shift-register-conveyor-reject/
Shift Register Conveyor Reject Video
https://www.youtube.com/watch?v=K1j6HvNF-5s
Paint Spraying
https://accautomation.ca/plc-programming-example-paint-spraying/
Paint Spraying Video
https://www.youtube.com/watch?v=Yyj0syEKXAQ
Delay Starting of 7 Motors
https://accautomation.ca/plc-programming-example-delay-starting-of-7-motors/
Delay Starting of 7 Motors Video
https://www.youtube.com/watch?v=hbyewg_ptxc
PLC Programming Example – Pick and Place
https://accautomation.ca/plc-programming-example-pick-and-place
PLC Programming Example – Pick and Place - Video
https://youtu.be/kDm-9yXyWXM
PLC Programming Example – Pick and Place Testing - Video
https://youtu.be/xovT3_LlLU8
PLC Programming Example – Sorting Station (Shift Register)
http://accautomation.ca/plc-programming-example-sorting-station-shift-register
PLC Programming Example - Sorting Station Testing - Video
https://youtu.be/W0aibYb3DnE
PLC Programming Example - Sorting Station - Video
https://youtu.be/YMl2DPm_yaU
PLC Programming Example – Palletizer
https://accautomation.ca/plc-programming-example-palletizer
PLC Programming Example – Palletizer Testing - Video
https://youtu.be/TFciLG_llf8
PLC Programming Example – Palletizer - Video
https://youtu.be/C11G89iXySI
http://www.accautomation.ca
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