Productivity 1000 Series PLC PID Instruction
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Oct 13, 2022
PID Loop (PID) Instruction (Auto Tuning)
A Proportional-Integral-Derivative algorithm is a generic Control Loop feedback formula widely used in industrial control systems. A PID algorithm attempts to correct the Error
between a measured process variable and the desired setpoint by calculating and then outputting a corrective action that can adjust the process accordingly and rapidly, to keep the Error to a minimum.
The following links will explain the PID instruction.
https://www.csimn.com/CSI_pages/PIDforDummies.html
http://www.ni.com/white-paper/3782/en/
https://en.wikipedia.org/wiki/PID_controller
We will be using an immersion heater in a cup of water to keep the temperature at a constant value. Using the Productivity Suite software we will perform an autotune on our PID instruction. Our immersion heater will be controlled through a relay using time proportional control from our PID output. Let’s get started.
More information can be obtained on our website. This includes all of the links mentioned in this video.
https://accautomation.ca/productivity-1000-series-plc-pid-instruction
Here are some previous posts in this Productivity 1000 PLC Series. A full list can be obtained at the following location:
https://accautomation.ca/series/productivity-1000-plc/
System Hardware
Installing the Software
Establishing Communication
First Program
Documenting the Program
Monitoring and Testing the Program
Online Editing and Debug Mode
Numbering Systems and Tag Database
Contact and Coil Instructions
Timer Instructions
Counter Instructions
https://accautomation.ca/productivity-1000-series-plc-counter-instructions
Video
https://youtu.be/tEWAXWugxqI
Math Instructions
https://accautomation.ca/productivity-1000-series-plc-math-instructions
Video
https://youtu.be/xPJGC9LaYFc
Data Handling Instructions Part 1
https://accautomation.ca/productivity-1000-series-plc-data-handling-instructions-part-1
Video
https://youtu.be/ARK8F2q-kJU
Data Handling Instructions Part 2
https://accautomation.ca/productivity-1000-series-plc-data-handling-instructions-part-2
Video
https://youtu.be/3fvvfhy16SA
Array Functions Part 1
https://accautomation.ca/productivity-1000-series-plc-array-functions-part-1
Video
https://youtu.be/8ITrEWeBgPc
Array Functions Part 2
https://accautomation.ca/productivity-1000-series-plc-array-functions-part-2
Video
https://youtu.be/jO0z6-MpGqE
Array Functions Part 3
https://accautomation.ca/productivity-1000-series-plc-array-functions-part-3
Video
https://youtu.be/8M3LV-XihNo
Program Control
https://accautomation.ca/productivity-1000-series-plc-program-control
Video
https://youtu.be/QPrIzxDq16A
Drum Sequencer Instructions
https://accautomation.ca/productivity-1000-series-plc-drum-sequencer-instructions
Video
https://youtu.be/QZE8c4rw9QE
Data Logger
https://accautomation.ca/productivity-1000-series-plc-data-logger
Video
https://youtu.be/mM1zbbX7zVg
Web Server
https://accautomation.ca/productivity-1000-series-plc-web-server
Video
https://youtu.be/ZuZd3lqp87c
Modbus RTU Serial Communication
https://accautomation.ca/productivity-1000-series-plc-modbus-rtu-serial-communication
Video
https://youtu.be/6LqbOyrWQ88
Modbus TCP Ethernet Communication
https://accautomation.ca/productivity-1000-series-plc-modbus-tcp-ethernet-communication
Video
https://youtu.be/CEyIJUmpqcI
Firmware Update
https://accautomation.ca/productivity-1000-series-plc-firmware-update
Video
https://youtu.be/3clIMBUiKTo
AdvancedHMI Modbus TCP Ethernet Communication
https://accautomation.ca/productivity-1000-series-plc-advancedhmi-modbus-tcp-ethernet-communication
Video
https://youtu.be/derBxqOc-a8
Email Text Communication
https://accautomation.ca/productivity-1000-series-plc-email-and-text-communication
Video
https://youtu.be/dEnL5tNbXmM
There are several reasons why we are using the Productivity 1000 Series Controller. Here are just a few.
- 50MB user memory - Can handle very complex applications easily.
- 4 built-in communication ports – Easy connectivity to your network.
- Data logging up to 32 GB on a microSD card
- Add up to 8 IP modules to communicate to your field sensors. This will give you a total of 128 discrete IO points or 32 analog IO channels.
- Free Software and 30 days of free training with every CPU from Automation Direct.
- Interactive PLC Configuration Tool
- Tag Names
- Auto-discovery IO – Physical I/O tags will be generated based on each module’s position in the base.
- I/O Modules have QR codes under the wiring cover. This can be scanned so you can have the latest specifications/wiring diagrams for the module.
- Limitless PID – Autotuning – Individual or Cascade Mode - etc
- Web Server and Mobile Access
- Advanced Software instruction set
The Productivity 1000 series of programmable logic controllers currently has all of these features built into the P1-540 CPU.
This CPU (Central Processing Unit) is also known as MPU (Multi-Processing Units) because of the communication capabilities.
https://www.accautomation.ca
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